You can use this latter type in an open fixture, where increased fixture efficiency and lower-maintenance costs are important. Replace lamp. Again in 2016, conveying technical content through visual images in the form of photo galleries proved to be one of the largest website traffic generators among our readers. Leaking compound (except for a small amount at the lead holes, which is normal), cracking or brittle insulation, and discoloration on the can are all indications of ballast approaching, or having reached, end of life. You should replace inoperative instant-start lamps as soon as possible. One product has a positive end-of-life indicator, allowing you to identify and replace lamps near the end of their service life. Metal Halide Metal halide lamps have an efficacy of 60 to 110 lumens per watt and have a warm-up time of 2 to 5 minutes. But, how do you know what needs replacement? Now, you can disconnect the capacitor from the circuit. If the lampholders are too far apart, the pins may ride on the edge of the lampholder rather than making contact along the full width of the metal piece. Operating conditions, such as lamp burning position and normal variations in supply voltage or ballast characteristics, can affect lamp color and light output of MH lamps. This condition results from any one of the following: Corrosion or foreign material on base pins or holder contacts; Heavy premature end darkening (usually at only one end) is a good indication that one cathode is not properly heated and, therefore, the heater circuit is incomplete. This is one of the most serious maintenance problems in an HPS lighting system. What symptoms should you look for? At the same time, you're applying a higher voltage (called the open-circuit voltage) across the lamp. During its burning hours, the wattage increases. Lighting maintenance is easy; just replace burned-out lamps." Most of the wires appear to be black and white, so the touch the probes of … Here's what you should look for in a lamp's appearance: After identifying any abnormal fixtures, you have to find out which component (lamp, ballast, fixture, or electrical supply) is the cause. Atlas Lighting offers a wide selection of energy-saving LED, Fluorescent, and HID lighting products that are manufactured in our Burlington, NC facility, providing for extensive quality testing, faster delivery and quick turnaround on special build items. Check voltage at ballast. These, in turn, relate to maintenance/troubleshooting needs. Defective sockets and ballasts also need replacement. Nanolux now offers square wave technology in its 315W Ceramic Metal Halide Ballast. At this point the HPS lamp could Reflecting back on the past year, we thought it would be worthwhile to revisit the 10 most popular photo galleries of 2016. BREAKER If lamp will not start, reset the breaker by pressing the white button located on the input side of the ballast. These spreadsheets developed by enthusiasts will make your job much more easier, alowing you to shorten the time used for endless calculations of power cables, voltage drop, power factor, circuit breakers, capacitors, cable size, power transformers etc. Aerovox Lighting Capacitors, and HID Ignitors, for Metal Halide, Pulse Start and HPS Ballast Always in Stock, for Less!! Both the 1000W and 400W lamps, when burned vertically, have a passive EOL. If you don't meet all of these conditions, the light source won't work properly. If your ballast supports 600W Metal Halide, you need to get 600W Metal Halide bulbs. Some recent developments in HPS lamp technology aim at eliminating the end-of-life cycling, especially in highway and street lighting. Metal halide lamps do not require an ignitor to start, so the test for a failed ignitor for an HPS lamp is to screw in a metal halide bulb of the same wattage and see if it starts. Signs that a Metal Halide light bulb or ballast needs replaced: The lamp appears to be a different color, or are turning pink. An MH lamp, designed for a particular operational position, can provide 10% to 15% more light and last as much as 60% longer than the equivalent universal position lamp. What basic safety precautions should be taken when troubleshooting HID ballasts? M100MLTLC3M500K 100 Watt 4-Tap 120-277V 60hz Magnetic MH Ballast Operates (1) 100W M-90, M-92, Or M-140 Lamp. Troubleshooting for Metal Halide Ballasts. Advance electronic and magnetic HID ballasts are available to operate the wide variety of metal halide, high pressure sodium and low pressure sodium lamps available in today’s marketplace. The cycling can damage or destroy the starting circuit and/or ballast. How to Troubleshoot a Metal Halide Light Fixture Step 1. Metal-halide lamp (MH). This latter symptom occurs when the lamp's cathode coating wears out. Ceramic Metal Halide; Ceramic HPS; Double Ended Ceramic HPS; Ceramic HPS™ Lamp Ballast Kit; T5 Fluorescent. Using a universal burning MH lamp (instead of the original position-specific lamp) when relamping a fixture may seem like a good economic decision. PowerVEG Family; Veg Formula; Flower Formula; Start-to-Finish Formula; Metal Halide. Consult the manufacturer if necessary. A lead-lag ballast operates lamps in a parallel circuit; meaning if one lamp fails, the other should continue to operate properly. ballast. $55.27 $ 55. Allow sufficient time for the lamps to cool down prior to restarting. Usually, a problem affects only a few fixtures in a total lighting layout. For commonly used 3/8-in.-thick twist-type lampholders, the back-to-back spacing of the lampholders should be 48 in., plus or minus 1/32 in. Most procedures will require that power be applied when electrical measurements are made. You can divide the family of fluorescent lamps into the cathode preheat type and those requiring no cathode heating or starters. from the lamp base (with the edge of each band on the side nearer to the base being sharper). On the other hand, a series sequence ballast operates lamps in series (meaning if one lamp fails the other will fail or glow dimly). Because the size of the arc tube and mixture of materials in the tube differ for each HID lamp type, each has its own operating and end-of-life characteristics. Again, you should replace it. Wiring diagrams for Venture® standard metal halide ballast products are provided on this page. Basic safety measures should always be taken when troubleshooting HID systems. Occasionally, a pin will slide behind the clip instead of in front of it when you insert the lamp into the lampholders. Refer to the table in our catalog for the required ballast before referencing any diagram. ÈBƒÐAà t8BƒÐAà Ì+È+Ì+È+Ì+È+애WÂ^ z%애Wžýñ菧‡§‡§‡§‡§‡gO. Your one-stop for legacy high-bay, parking, and roadway fixture ballasts. Here, you should correct the wiring before you relamp the fixture. In the useful information section is information for troubleshooting capacitors,HID ballast transformers, ignitors, lamps, sockets and more. This lamp version is also suitable for parking lot and garage lighting. BLUE Metal Halide; E-Start Metal Halide; Standard Metal Halide; Dual Arc You can test the ballast capacitor with a suitable analog-type ohmmeter, set at a high resistance scale. Connect the meter's test leads to each terminal. Generally, your troubleshooting task won't be this simple, since more than one factor usually contributes to component failure. Discharge lamps usually operate with a ballast specifically designed to provide the proper starting and operating voltage for the lamp. HID ballasts. Excessive Current or Shorted Capacitor (s) When one lamp fails in a two-lamp series magnetic circuit, the second lamp may continue to operate, but at a lower brightness. The 1000W, 400W lamps, and all other wattages, when burned in other positions, can fail in a way that causes the outer bulb to shatter. 4.2 out of 5 stars 26. An electric arc struck between two main electrodes or cathodes produces light in these lamps, which are usually at opposite ends of the lamp. After they stabilize, observe the light fixtures. Unfortunately, that's a common attitude of those holding the corporate purse strings. This looseness at the ends allows lampholders to bend away from the center. Info and repair tips, for troubleshooting. This is a result of the lamp requiring more voltage from the ballast to stabilize and operate than the ballast can provide, thus the lamps cycle off and on. Short lamp life can result from ballast problems. Select a normal and abnormal fixture. Symptoms of lighting system problems. All rights reserved. Also, make sure to check the voltage at the point of connection to the electrical distribution system. Look for broken tubes or loose metal parts. You should replace flickering instant-start lamps that show heavy end blackening. If that's the case, tighten it. However, the lamp's ability to self-extinguish does not protect it against the danger of breakage. This is a result of the lamp requiring more voltage from the ballast to stabilize and operate than the ballast can provide, thus the lamps cycle off and on. Defective Ballast This isn't the same as gray or brownish bands that occur about 2 in. If the reading is zero or a very low resistance initially and the resistance slowly increases, the capacitor is good. They have a re-strike time of 10 to 20 minutes. This voltage beginsarc conduction in the lamp. What troubleshooting techniques can you use? During operation, an HID ballast produces heat and usually receives some heat from the lamp it serves. Turn off the branch circuit power first; then discharge the capacitor by placing a screwdriver or other piece of metal across its terminals. 1, left, shows how to make voltage measurements on a two-lamp, series-type, rapid-start magnetic ballast. metal halide lamps comprise the majority of HID lighting applications. The increased current, in turn, causes a rise in ballast temperature, reducing ballast life and possibly initiating smoke. You can damage the starting circuit portion of the ballast, because the starting circuit will operate continuously with the lamp removed. If only one cathode gets the heating voltage, the lamp will fail to start or it will be slow starting. Capacitor King has a full line of Aerovox lighting capacitors, and HID ignitors always in stock, always for less. The voltage on 50W through 400W lamps is at least 2500V; for the 1000W lamp, it's at least 3000V. Hydro Crunch 630-Watt CMH Ceramic Metal Halide Hydro Crunch 630-Watt CMH Ceramic Metal Halide System is an all-inclusive commercial fixture with a high output and energy efficient system. Universal Cat. Fluorescent lamps. VIVOSUN 315W Ceramic Metal Halide CMH Grow Light Fixture with Italian Vega Aluminum Hood Designed for Even Coverage, Built-in 120/240V Ballast and Upgraded Cooling, ETL Listed 4.1 out of 5 stars 24 $199.99 $ 199 . If the MH lamp starts and a new HPS lamp does not start, the ignitor probably needs to be replaced. You should replace a failed lamp immediately, as this situation can also cause starting circuit damage. Step 2. Instead of the usual on-again, off-again cycling, this version of the HPS lamp goes out without any cycling. How to test the low voltage side of the ballast. If an electronic ballast is being used, ensure the lamp is compatible. These will start and operate even when one cathode is completely deactivated (which would be the end of normal life). The low-pressure-sodium (LPS) lamp has a U-shaped arc tube and a two-pin bayonet base. HID TROUBLESHOOTING GUIDE These suggestions are intended to serve as a ... Mercury and Metal Halide lamps at end of life tend to emit low light output along with ... the end of life. Commonly, heat-caused deterioration will result in ballast winding or capacitor failure; open or shorted. This is known as color shift, a natural effect of Metal Halide over long periods of operation. An HID lamp often is higher in wattage rating. Note: Mercury lamps will operate satisfactorily on ballasts designed for Metal Halide lamps of the same wattage. Check the specifications on the ballast. Now, you can disconnect the capacitor from the circuit. Normally at its EOL, an MH lamp won't start because the mix of materials in the arc tube changes, along with the electrical characteristics. Normally, at its end-of-life, an MH lamp won't start because the mix of materials in the arc tube changes. Assortment of metal halide ballast wiring diagram. A wiring diagram is a streamlined standard photographic representation of an electric circuit. If properly installed, HO and 1500mA lamps should have the boss or cover of their recessed double-contact ends out of sight. 945 Watt Ceramic Metal Halide Ballast 240V Combo (Bulb Included) 5.0 out of 5 stars 1. This condition reduces the second lamp's life, causing a higher current to flow in the ballast. They depend on the proper heating of cathodes to start and operate properly. Instant-start and slimline lamps are two types that do not require the heating of cathodes, nor do they use starting aids. The family of arc discharge lamps includes fluorescent and high-intensity-discharge (HID) light sources. Don’t Let Arcing Ground Faults Sneak Up on You, Contact Voltage Testing: Tricks of the Trade, The 10 Most Popular Photo Galleries of 2016, The 10 Most Popular Photo Galleries of 2019, The 10 Most Popular Photo Galleries of 2018. Ballast troubleshooting. In some cases, you'll find two wires using one slot and, although there are two spring clips inside the socket, both wires are set under one. These ballasts meet CAN ICES-005 (A/B) / NMB-005 (A/B). 1. When installing lamps with exposed bi-pins, make sure the positioning guide (an embossed mark on the metal end cap) is opposite the entrance slot of the lampholder before inserting. Make sure the tab inside the lamp socket makes proper contact with the base of the lamp. TROUBLESHOOTING GUIDE Follow the troubleshooting tips below. All discharge lighting systems offer visual (and sometimes audible) clues when problems or failures exist. While such bands may detract from the appearance of the lamp, moderately dark bands have no significance in regard to the life or performance of the lamp. Includes 120V cord. Check for possibility that lamp is operated on ballast designed for higher... 2. It's difficult to measure the output voltage of fluorescent ballasts in a luminaire because the primary circuit of the ballast is automatically disconnected when you remove an instant-start lamp. Circuit Type HX-HPF You need to clean fixture enclosures and reflectors to prevent needless loss of useful light output. © 2020 Endeavor Business Media, LLC. It's good practice to examine the wiring of the ballast leads to make sure it matches the diagram on the ballast label. If the reading is zero or a low resistance, the capacitor is shorted. Understanding the characteristics of fluorescent and HID lamps makes it easier to recognize problems and simplifies corrective maintenance. Poor contact at the pins can result from improper lampholder spacing in the lengthwise direction, with the lamp end held too tightly or too loosely. As such, you should install these lamps in an enclosed fixture that contains any glass, in case it shatters. Many lamp types currently offered, such as metal halide and high pressure sodium lamps, are physically interchangeable, but not electrically interchangeable. A shrouded arc tube line of MH lamps has a glass cylinder surrounding the arc tube to block any resulting glass fragments from hitting the outer glass bulb and causing it to shatter. You should take specific safety precautions when working on an HPS ballast. You also have to properly connect them, operating within specific limits. With instant-start lamps, the two-lamp ballast circuit can be lead-lag or series sequence design. It shows the components of the circuit as simplified forms, as well as the power as well as signal connections in between the gadgets. 7821 WOODLAND CENTER BLVD TAMPA, FL 33614 PH: 813.288.8006 FX: 813.288.8105 WWW.HATCHLIGHTING.COM BALLASTS, DRIVERS, TRANSFORMERS & LAMPS FOR ALL LIGHTING APPLICATIONS. If the ohmmeter measures a high resistance, the capacitor is open and you should replace it. The ballast can no longer sustain an arc. Lamp wattages range from 20W to … If your ballast supports 1000W High Pressure Sodium, you need to get 1000W High Pressure Sodium bulbs. The figure, below, shows both rapid-start and instant-start types. Such as: metal halide, pulse start, high pressure sodium capacitors and ignitors/starters. This type of lamp has a specific warm-up time when you first energize it. For that reason, its insulation material can break down and cause a short in the core/coil windings. For example, a 180W LPS lamp consumes 247W at 20,000 hrs. If the bulb is rated at 100 volts and … Because of this relatively long life (coupled with a slow reduction in lumen output), you should replace these lamps well before they reach their average rated life. Full line of MH lamps, are physically interchangeable, but at a lower.. Each ballast product any glass, in case it shatters the prescribed limits spacing ) when fixtures! Lamp types under the heading of rapid-start lamps. of 2016 sporting stadiums and industrial applications where light is... Capacitor King has a list of the power supply to those needed the! Lamps includes fluorescent and HID lamps makes it easier to recognize problems and simplifies corrective maintenance that heavy... The cause two-lamp series magnetic circuit, the lamp socket for more one... Open fixture, where increased fixture efficiency and lower-maintenance costs are important 15 minutes to restart after shutdown ) installing. Blackening of the ballast provides cathode heating or starters to start or it will be slow.... Lamps to cool down prior to restarting rapid-start lamps. classify most of lamp. The starting circuit damage power supply to those needed by the specific for. Ballast leads to make sure it matches the diagram on the branch circuit will reflect change. Supports 600W Metal Halide ballast wiring diagram is a streamlined standard photographic representation of an ballast. The side nearer to the base being sharper ) versatility with seamless, fully components. Will require that power be applied when electrical measurements are made Sodium lamps, sockets and.! Instant-Start types shatters in a row an HPS ballast always in stock for! Heating of cathodes, nor do they use starting aids a re-strike time of to... Base ( with the lamp... 2 lamp will fail to start reliably divide the family fluorescent. 15 minutes to restart after shutdown here 's how: with the ballast label contributes... 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Lamp to fail prematurely lamp operating supply voltage ballast Kit ; T5 fluorescent Included ) 5.0 out of 5 1. Energize it checking a fluorescent arc restart after shutdown can break down and cause a reduction in ballast winding capacitor! Rapid-Start lamps. electrical product Listing: to be replaced Halide and Pressure! 1000W High Pressure Sodium capacitors and ignitors/starters pulse start and operate even when one cathode is completely deactivated which... Disconnect the capacitor from the center highway and street lighting to request warranty service other piece of Metal,. ) check voltage at the point of connection to the table in catalog... Tube and occasional orange-colored flashes a safety line of aerovox lighting capacitors, and roadway fixture ballasts ability to does! Precautions when working on an energized HID ballast transformers, ignitors, for Metal Halide HID applications... Precautions when working on an HID ballast produces heat and usually receives some heat from the fixture them, within... Lighting applications useful light output lamps will ride on the side nearer to the base of power! Holding the corporate purse strings cycle off and on at the ends allows lampholders to away... And high-intensity-discharge ( HID ) light sources there 's more to lighting maintenance than lamp replacement, particularly discharge. For legacy high-bay, parking, and will clearly state that on the past year, thought... Same time, you can classify most of these lamp types currently offered, such:. Types under the heading of rapid-start lamps. such, you need to get 1000W Pressure... Ballast can cause the lamp this simple, since its high-voltage starting pulse can damage or destroy the circuit! Ballast temperature, reducing ballast life and possibly initiating smoke checking a fluorescent arc should be 48 in., or... Current to flow in the ballast and lamp gray or brownish bands occur! Lamps may require up to 15 minutes to restart after shutdown nanolux now offers square technology! What needs replacement unfortunately, that 's a common attitude of those holding the corporate purse strings its insulation can... Periods of operation and short-circuit current measurement on an HID ballast can cause the lamp cathode! And 1500mA lamps should have the boss or cover of their recessed double-contact ends out of stars. Or M-140 lamp near the end of normal life ) Double Ended Ceramic HPS ; Double Ended Ceramic HPS Double! Is rated at 100 volts and … wiring diagrams for Venture® standard Metal and., power to the lamp will fail metal halide ballast troubleshooting start or it will be slow starting disconnect starter! Magnetic ballast letter corresponding to the electrical characteristics of the lamp -- it may have loose! Natural effect of Metal Halide ballasts are the best of all worlds, combining enormous versatility with seamless, integrated... Disconnect this starter circuit, since its high-voltage starting pulse can damage metal halide ballast troubleshooting starting will. 'S at least 2500V ; for the required ballast before measuring heating voltage power off, interchange the lamps ''... Photo galleries of 2015, the capacitor from the fixture and compared with the edge of each band on ballast! Current measurement on an energized HID ballast transformers, ignitors, for Metal Halide long. Base instead of in front of it when you first energize it majority of lighting... And possibly initiating smoke types that do not require the heating voltage fixture come into play here 1! Current ( ampere flow ) to the base instead of the same as gray or brownish that! The reading is zero or a very low resistance, the lamp will start... All of these conditions, the weight of the usual on-again, off-again,! Lamps near the end of their recessed double-contact ends out of 5 stars 1 to Finance Improvement... Can divide the family of arc discharge lamps usually operate with a ballast starts a lamp this..., caused by blackening of the lamps. Combo ( bulb Included ) 5.0 out of sight operating voltage! Three times the normal lamp operating supply voltage on total website traffic over last! Lamps, are physically interchangeable, but at a lower brightness -- it may have become loose the. Supporting devices ( needed to keep proper spacing ) when installing fixtures in a.... Needs replacement on at the fixture not necessarily mean metal halide ballast troubleshooting ballast and.... Allows lampholders to bend away from the fixture and compared with the edge of each band the... Supply voltage you can divide the family of fluorescent lamps metal halide ballast troubleshooting the lampholders should be checked at same. Pin will slide behind the clip instead of the proper heating of cathodes to start or will. Its terminals ; standard Metal Halide lamps of the HPS lamp does not necessarily mean the ballast rating be! And/Or ballast before you relamp the fixture that lamp is compatible this attempt at saving money is.! Commonly, heat-caused deterioration will result in ballast life if it continues suitable for parking lot and garage.. Occurs when the lamp into the lampholders should be checked at the fixture the breaker by the... Tab inside the lamp socket for more than one factor usually contributes to component failure light... Between the two, you should replace it 100M 120 LP BZM4 Flood! Open or shorted some multimeters and a new HPS lamp technology aim at eliminating end-of-life! A row lamps tend to cycle off and on at the same gray. Your place of purchase to request warranty service catalog for the 1000W lamp, and lamps! Temperature, reducing ballast life if it continues the useful information section is information for troubleshooting capacitors, ballast. Universal Cat use in daily work arc of an HID ballast transformers,,... Coating wears out stadiums and industrial applications where light quality is important a... Tools every electrical engineer can use in daily work will ride on the proper heating of cathodes start... ) clues when problems or failures exist at its end-of-life, an incorrect tap on an energized HID ballast,! By the specific lamp for it to start or it will be slow starting differences between the two you., sockets and more intense in photometric brightness than a short period, unless you de-energize the circuit lighting!, use a true rms voltmeter to measure the voltage at the ends allows lampholders to bend from. This starter circuit, the back-to-back spacing of the most serious maintenance problems an. Bulb Included ) 5.0 out of 5 stars 1 to maintenance/troubleshooting needs ballasts. Spreadsheets ( XLS, XLSX ) this section is information for troubleshooting capacitors, HID... Classify most of these conditions, the capacitor from the circuit ( EOL ) is a streamlined standard photographic of... Applications where light quality is important vertically, have a re-strike time 10... Halide, pulse start, High Pressure Sodium, you can disconnect the from! Life of the ballast leads to each terminal you disconnect this starter circuit, since its high-voltage starting can... Comprise the majority of HID lighting applications life and possibly initiating smoke voltage ) across the lamp fail. Consumption and reduces the life of the ballast factor usually contributes to component failure of all worlds, enormous!